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Dodge 600ES convertible rear window regulator gear replacement

All you need are 10mm, 1/4 inch, and 13/16 inch sockets, a socket driver, and a Phillips-head screwdriver...

The rear window regulator gear itself — part number 4467214 (March 2010 list price $26.70,
dealer cost $16.00)...

and Band-Aids and gloves...

Chrysler's warranty time guide shows 3.2 for this repair

tools
... have a place with a lot of room and clean ... garage
Unsnap the rear cover. convertible cover

Remove two 10 mm bolts from the rear seat. The rear seat cushion will pull right out.

seat

Without the cushion:

Under the seat

Under the seat cushion back panel are two 10mm bolts on each side; I use a ratchet wrench
to remove them. Then, on the rear seat housing, start to remove the Phillips head screws. Some are hidden.

wrench
Remove the sill plates: sill plates
Beneath the moldings, there are some hidden screws. hidden screws
Remove the seat belt cable and door ajar switch. door ajar switches
Remove both seat belt bolts (13/16 socket) seat belts
At the bottom corner of the housing, you will find one hidden screw on each side, under the carpet. Dodge
With the top halfway up, put your hand down by the convertible top piston and disconnect the rear speaker wires and the courtesy lamp wiring. convertible top
With the top half up (or half down), grab the rear seat housing from the bottom and lift up and over at each corner. Do this on both sides, one side at a time. Do not lift from the center. image 10
Remove the seat belt anchor bolts, top and bottom (13/16 socket). bolts
With the top down, with a person on each side, lift the housing over the car to get it out of the way. Be sure to hold the seat belt retractor so it does not fall on the car. convertible

Dodge car

car tonneau cover

Unplug the power window motor and remove the shield. It is secured by twelve 10mm bolts. Two of the bolt are hidden almost behind the convertible top hydraulic piston. You have to wiggle it to remove it.
Be careful, the edges are sharp.
power window motor
Remove the quarter glass, which is secured to the regulator assembly by two 7/16” nuts. Mark the nuts so the glass will be aligned correctly upon reinstalling. glass and regulator assembly
This is the quarter glass once it’s out of the car; you can clearly see the attachment points as well as the Road Ready and Built in America stickers. quarter glass

On the top of the regulator assembly is a gold nut (10mm). Mark the position of the nut and remove it.

Now the regulator assembly is loose. The regulator is very flexible where the power window motor is. Lift the regulator assembly up, twist it towards you, and pull it out.

regulator attachment

rear window regulator

With the regulator out of the car, this is what it looks like. window regulator
Remove the motor from the regulator assembly; it is held on by two 1/4 inch screws.

At the top of the regulator track, remove the C-clip and pin, and slide out the broken gear.
dodge car window regulator
Cut the gear to the "F" mark on the diagram with side cutters cut

Installing the new gear is tricky. Let the motor do the work or the gear will snap in two.

Be sure the track is cleaned from dirt and grime, and put a light coat of WD-40 on the track.

Tap the gear with a small hammer until you are just past the contact point of the motor; go no further. Reinstall the motor to the regulator assembly.

Go to the car and plug in the motor; push the power window switch to the up position and let the motor feed the gear the rest of the way.

Reinstall the pin and C-clip (in the package they give you a new C-clip and retainer; you do not need the retainer for this repair.)

motor

Now reinstall the regulator into the car.

Put the top end in first as far up as possible and wiggle it in. Be careful, it has some very sharp edges.

Reverse the preceding process to reinstall.

Be sure you line up the marks for the quarter glass and the gold regulator nut so the window aligns properly.

reinstall
  replace
When it's all assembled, check for fit and finish and that the glass is flush and even. fix

Dodge 600ES convertible

Window regular parts list

Item

Part

Qty

Model

Description

1

4336 010-1

1

27

Regulator,  Quarter Window

2

4336 008-9

1

27

Motor and Gearbox, Quarter Window

3

4296 458-9

1

27

Extension, Quarter Inner Panel

4

4314 482-3

1

27

Glass, Quarter Window, Tinted

5

4314 786-7

1

27

Retainer, Quarter Window Glass Front Weatherstrip

6

4371 328-9

1

27

Weatherstrip, Quarter Window Front

7

4314 568

2

27

Stabilizer, Quarter Window Glass Upper

8

6032 451

6

27

Screw

9

6100 566

12

27

Screw and Washer

10

6100 276

14

27

Screw and Washer

11

6100 047

2

27

Nut and Washer

12

6029 998

4

27

Stud and Washer

13

5231 769

8

27

Gasket

14

6100 041

14

27

U/Nut

15

6100 275

4

27

Screw and Washer

16

6028 587

4

27

T/Nut

17

 

4

27

Nut, ¼”-20 (Not Serviced)

18

4310 260-1

1

27

Seal, Quarter Lock Pillar at Belt

19

4310 708-9

1

27

Weatherstrip, w/Bracket Quarter Belt Outer

20

4310 752-3

1

27

Wedge, Door Adjusting (Body Half)

21

 

AR

27

Shim, Door Adjusting Wedge (Not Serviced)

22

6032 603

4

27

Rivet

23

9414 722

8

27

Screw

24

 

2

27

Screw, #8-18 x .625” (Not Servcied)

 

window diagram

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