426 Hemi Introduction (by Steve Boelhouwer)
Hemi. Few words in the automotive world are more instantly recognizeable than this legendary term. From its original stock car roots to its eventual domination of the world of drag racing, the 426 Hemi has left an indelible stamp on automotive history.
Chrysler produced their first engines with hemispherically-shaped combustion chambers in the 1951 [using ideas from other makers as well as their own experience in aircraft engines], but these early motors (301, 331, 354, and 392 cu. in.) share nothing in common with the 426 except for spark plug location and basic valve train arrangement. These "old style" hemis were primarily passenger-car motors, although later versions did power the legendary Chrysler 300 "letter cars" until 1958. Chrysler referred to these engines as the "Red Ram", "Firedome" and "Firepower" motors throughout their production. Horsepower peaked in 1958 with a 2-4bbl version of the 392 rated at 390 hp. Today, these motors are difficult to find, and those which aren't in restored vehicles are most often found in fuel dragsters and funny cars, running on alcohol.
When the 426 Hemi was introduced in 1964, it was strictly a racing engine. On February 23 of that year, four Hemi-powered Mopars swept the Daytona 500, finishing 1-2-3-4. This single event caught the racing world by surprise and eventually prompted NASCAR to impose stricter production rules on Chrysler. Instead of producing only a few blueprinted Hemi motors each production year, they would instead have to produce several thousand and sell them in "ordinary" production vehicles. Fortunately, Chrysler didn't throw in the towel on the hemi after this (although they did sit out the 1965 season), and the end result was the slightly detuned street hemi which first appeared in 1966 B-body Dodges and Plymouths.
The street version differed from its racing cousin by virtue of a lower compression ratio (10.25:1), milder valve timing, and different intake and exhaust manifolds. For reliability, cast iron heads were used instead of aluminum. Very little changed inside the 426 Hemi throughout its eight-year production life; only differences in camshaft design (more duration was added in 1968, and a hydraulic bumpstick was used beginning in 1970) really separate the model years. Chrysler never changed the engine's advertised horsepower and torque ratings, which stood at 425 hp at 5000rpm and 490 foot-pounds of torque at 4000 rpm. Four bolt mains were standard on every 426 Hemi block, street or race.
To list the races which 426 Hemi-powered cars have won would be impossible. Although the motor was basically legislated out of NASCAR in the 1970s, and emissions laws, high production costs, and the insurance industry stopped production of the street version in 1971, the motor still dominates the top drag racing classes more than twenty-five years later. Aluminum versions of the block power virtually all top fuel dragsters and funny cars, and are often used in drag boats and "monster" trucks. Restored Hemi muscle cars carry astronomical prices.
Although it's been a quarter of a century since the last classic Hemi-powered car rolled off a Chrysler assembly line, and the chances of finding a Hemi car in a used car lot or junkyard are slim to none, all is not lost for the modern-day Hemi enthusiast. In 1993 Mopar began manufacturing a new Hemi block, and since then almost all of the other Hemi parts have also been re-introduced. Although complete engine assemblies are not available, a competent engine builder can now assemble a complete, brand-new Hemi engine for around $10,000.
Hemi engine valves (by Pete Hagenbuch)
I was involved in the development of the Street Hemi, which came out in the 1966 model year. The main (and only) goal was that it perform well with a new camshaft designed with hydraulic tappets in mind. When I say "perform" I really mean minimal reduction of engine safe operating speed due to the hydraulic tappets. I seem to remember we got at least 6400 rpm.
As to the remainder of the hemi world, I served by providing advice and consultation on matters having to do with valve train. And since this was as far as 40 years in the past I claim only slight memory of anything involving numbers.
The nominal stem diameter was 5/16 " because normal valves were 3/8". I remember the valve head diameters as about 2 1/4" intake and 1 7/8" exhaust. I am quite sure that the fillet between stem and underhead was hand spiral polished. And I remember that scuffing of the valve tips was not uncommon, though never a serious problem. The scuffing was a product of the small tip area of the skinny valve stems.
Twin spark plug Hemi
A small number of special twin-plug heads were produced for the 426 Hemi, long before Chrysler engineers started using dual plugs on the 5.7 Hemi. James Schild provided a 1970 press release showing the twin-plug heads; engineers managed to insert the extra spark plugs (shown on the left-most cylinder below) without interfering with the rocker arms or pushrods. He wrote, “I found a part listing in the 1973 Mopar Performance catalog for a dual plug head, Race Hemi, P3690038, and aluminum valve covers with part number P369232 for the 8 or 16 plug heads.” These might or might not be the ones pictured below.
Ending the Street Hemi
“There had to be almost a business decision whether or not to continue with that level of engineering work, or we should say ‘the Hemi has done its job, let’s discontinue it now, we don’t want it to ever get a flavor of being a mild mannered engine.’ So, in 1970, we said, ‘let’s stop production.’” — Willem Weertman
Tested but not produced
The Chrysler 300 with 440 Hemi (by Curtis Redgap)
|1970 Street Hemi||10.28:1 compression|
|Horsepower (gross)||425 @ 5,000|
|Torque||490 @ 4,000|
|Carb||Dual 4-barrel Carter|
|Intake/exhaust duration||284° / 284°|
At one point, serious, and I mean earnestly serious consideration was given to having a Hemi 300 engine. This would have been an exclusive engine just for the Chrysler 300 letter cars. With the introduction of the 413 wedge, it was well documented, thoroughly panned, and argued by a lot of purists that the 392 Hemi turned just as much power, and a lot more power was available but not utilized before the Hemi was tossed out. In all fairness, the 413 Wedge was the better torque producer, along with a hydraulic lifter set up for the valves for less intense maintenance. Until you got past 100 mph, the 413 was marginally faster than the 392 Hemi.
One of the spinoffs from the A990 full racing Hemi program that was built and tested but not produced was the 300 Hemi model engine, meant for the 300 letter series sport sedan cars. 440 ci was obtained by boring the 426 block to 4.32 inch from the 4.25 inches. The 3.75 inch stroke remained the same.
This particular engine was designed to accept the two bolt main bearing cap structure as well as not having to go through the lengthy and expensive bake out heat treatment. It was slated to receive one of the first triple carburetor setups, as well as a 268 degree hydraulic camshaft later to be seen on the 440 Six-Pak cars. It would have used the cast iron heads, so the valve size remained the same with an intended 10.25.1 compression. Horsepower may have been slated for around 455 or more. It was never dynoed, so figures are not available. Of the many 426 Hemi engine variants this was the only one that got two main bearing cap bolts.
Following are some of the specifications from the white paper, written for John Wehrly by Bob Rodger, father of the 300 letter cars, and by product planner Robert Cahill.
Mr. Wehrly had joined Chrysler in 1962 and quickly moved up to become supervisor of racing engine development in 1971. In 1964, Mr. Wehrly was heavy into the Hemi development for the Daytona 500. In 1965, after NASCAR moved to ban the Hemi and Chrysler staged a complete boycott of the NASCAR circuit, Bob Rodger and Bob Cahill, sensing that NASCAR would not ever relent, moved quickly to push the 426 Hemi engine into a regular production model available for the street to anyone with the cash to buy it. The letter follows:
The above letter was dated January 6, 1965. On January 12, 1965, an engine production letter was issued for the A102 engine. It listed all the items needed to bring the race Hemi engine to specifications for use on the street.
Mike Sealey wrote: There is a 1966 Chrysler 300 out there with what appears to be a factory-installed 426 hemi, something most historians say never happened in C-bodies. According to Chrysler historian Jeff Godshall, last minute reconsideration was given to discontinuation of the letter series 300 after the L in 1965. A tentative plan was drawn up for 500 1966 300-M models powered by the 426 hemi, but was withdrawn when marketing research suggested there might be a problem selling even that small a number for the price Chrysler would need to charge.
The car, which appears to have been a prototype, still exists, and while it is not badged as a 300-M, numerous trim details are different from the garden variety 1966 300 Sport Series. It's known among 300 fans as the "'66 300-M(onkeypuzzle)".
Dual overhead cam Hemi
A pair of 426 dual-overhead cam Hemis might have been produced in 1964 to counter Ford's response to the 1964 426 Hemi, the 427 SOHC, but when NASCAR ruled against Ford's engine, there was no need for the overhead-cam Hemi.
Neither of the DOHC Hemis were ever placed in a car; one was destroyed, the other moved to the Kansas City area. (source: Muscle Car Review. Thanks, Stéphanie Dumas.) Recently, famed engine builder Larry Shepard told us that he has the A-925 cylinder head and other related parts, purchased from the late Dan Napp.
An article by Tom Shaw in Mopar Muscle went into more detail. The DOHC Hemi was project A-925, and it would need to be much more powerful than Ford's SOHC 427, but still rugged enough for racing - and able to conform to NASCAR's rules. Two possibilities were considered, according to Shaw - one using two cams positioned between the heads, in the "valley;" four valves on each cylinder were operated by lifters, pushrods, and lifters. This expensive setup was an unused contingency plan. Nearly as ambitious was an engine with aluminum heads, dual overhead cams, and, again, four valves per cylinder, with pent-roof chambers. (Chrysler had been working with four valve per cylinder engines for a never-completed Indy run in 1963.)
The dual-plane intake manifold had eight runners per side (Chrysler was into efficient and innovative intakes) and made of magnesium - but designed for a single four-barrel carburetor, as required by NASCAR.
The cams were driven by a cog belt, using external cog wheels at the front of the heads. Because the cams were directly above the valves, valvetrain mass was low, so the engine could rev high - a 7,000 rpm redline was specified, high for the era.
Shaw wrote that no DOHC Hemi ran under its own power; they were driven by an electric motor to check the valvegear. Research stopped in 1964 when NASCAR banned the SOHC 427 and Chrysler's own race Hemi. One Chrysler DOHC Hemi reportedly still exists.
Jon Field wrote that there was a third (at least) Mopar DOHC Hemi made — and that he owns it, a 301 cid aluminum-block-and-head engine with twin cams, two cam covers on each head (the plugs are between them), hydraulic tappets, brass valve seats, and four Weber two-barrel carbs (165 cfm each). He says the oil pan holds 10.6 quarts, and that the engine has stainless steel headers, and an aluminum intake; it is apparently functional and runs on regular gas. We don't have any information on where it came from and whether it's a Chrysler effort or an aftermarket modification.
Meanwhile, Chrysler alumnus and historian (of The Ramchargers) David Rockwell told Mopar Action that the A925 engine was a fake — a completely nonfunctional piece meant to impress Bill France into banning Ford’s SOHC engine (Stewart Pomeroy agreed). The one engine was run by an electric motor. The story goes that Chrysler racing chief Ronnie Householder learned about the ban from Bill France, and the engine was then destroyed.
Thanks to Steve Boelhouwer, who created Allpar's first Hemi page way back in the 1990s, complete with a polished appearance that we regret having removed. You can also view his main Hemi page, or his Wedge engines page.