This book chronicles over 75 years of engine design, development, and production at Chrysler Corporation. Every production engine built by Chrysler is covered, with descriptions, pictures, specifications, and timelines provided for each. Each engine is defined in terms of its basic structure (including its cylinder bore spacing, number of main bearings, and valve operation). In addition to the specifications, the book also looks at the personalities behind the engines' development and the vehicles in which the engines were used. From two early (albeit unsuccessful) attempts prior to the incorporation of Chrysler in 1925 through the 1998 merger of Chrysler and Daimler Benz AG, Chrysler Engines 1922-1998 provides the inside story on many landmark engines.
Willem L. (Bill) Weertman spent 40 years with Chrysler Corporation. He was responsible for all new engines for the corporation's front-wheel drive vehicles and for adapting and testing engines from outside companies. He led the design efforts for the LA V-8 engine series, the 426 Hemi® engines, and a new six-cylinder engine for Australia.
The ultimate Mopar holiday gift has just been introduced - by the Society of Automotive Engineers. It's Willem Weertman's long-awaited book, Chrysler Engines, 1922-1998, and it's about what you would expect from the company's chief engine designer - the man in charge when the slant six, Hemi V8, and 2.2 liter engines were created.
The book is intensive in detail, discussing little-known aspects of every engine built by Chrysler (for car use) during the long time span from the company's creation through to 1998. Weertman tells the inside story not only of the engines he was involved with, but also of the earliest engines used by Chrysler, even those not sold in Chryslers - the original engines from the cars that predated the company.
Chrysler Historical threw open its collection for Weertman, not surprisingly, since the book sprang out of an internal project which was to discuss the company's engines and cars, as an educational piece for the new owners. As a result, the book is filled with rare photos, diagrams, and specifications, the like of which have never been seen in one place. Many of the diagrams have been greatly enhanced, so unlike the average car book where many pictures are less than the original, in Chrysler Engines 1922-1998, they are better. Photographs appear to have been digitally enhanced, so the black and white photography is also far more clear than we are used to. The two-column layout is clear and easy to read; and tables abound with specific details, in some cases year by year. Weertman also covers the cars the engines went into, goes into critical reviews and racing results, and in essence provides an almost complete story.
Every engine gets full attention in this book, unlike many others (including, for example, The Ultimate American V-8 Engine Data Book). That means development history, charts, diagrams, and photos. The largest share of attention seems to go into the first three Chrysler engines, with huge diagrams and cross sections carefully reconstructed so they are very clear and easy to see; but everything is covered. Weertman also goes over alternative choices - engines that were considered but not made, such as a V-6 based on the 318 (rejected for the Australian Valiant), and the aluminum-head slant six. The 2.2 liter and 2.5 liter engines get attention that is normally lacking, and even the foreign engines, including the Volkswagen 1.7 liter motor for the Rabbit, are covered to a degree (including cutaway diagrams, specifications, and photos of the cars it went into). Dodge Brothers engines, from the time the company was acquired, are also covered, as are AMC engines at the time of the acquisition (selected prior engines are discussed briefly). Not included were engines from cars that were actually engineered and built by other companies and sold with the Dodge labels (e.g. Mitsubishi Colt), diesels or gasoline engines purchased for use in Dodge trucks, or alternative-fuel engines other than the turbines; most experimental engines are also not covered, though, again, some are mentioned in passing and some are covered fairly well.
There are special sections for the military engines developed and built by Chrysler during World War II (mainly for tanks and aviation), for truck engines, for boats, and for the turbines. For every engine, specifications include bore spacing, number of main bearings, valve operation, and other details; often, horsepower and torque ratings are listed by year. The photos and detail on marine engines is welcome since this is an area where information tends to be hard to find; aviation engines used in World War II are also discussed, and in both cases, photos and diagrams are plentiful and high quality.
Willem Weertman - not surprisingly for a long-time Chrysler engineer wrote clearly, with craftsmanship, and is easy to understand. His language and fact base are exacting, as one would expect from him but not from many writers. One can feel confident that he got his facts right.
Chrysler Engines 1922-1998 has perhaps one fault; it generally does not mention any possible drawbacks or compromises in design of engines that were actually produced, and many interesting or colorful aspects of engine development revealed by other engineers of the company are skipped in favor of a more direct, purposeful, descriptive, but above all else 100% positive coverage. He does mention in passing items like the origin of the V-10 truck engine (a call from Bob Lutz asking if the 360 could have two cylinders added; its feasibility was shown on computer and then checked with a test engine), and provides the kind of looks at discussions of engine design that only an insider has access to.
That said, this book - measuring 381 pages plus appendices - is an invaluable resource that will provide Mopar fans and owners with a huge amount of knowledge they have probably never encountered before. As we write this, in early December, it seems like a good time to mention that for $75, you'll be hard pressed to find a better, more engaging present for the Mopar fan in your life - and personally, I think we can buy presents for ourselves!
The first B engine was launched in the 1958 model year, in 350 and 361 cubic inch versions. Similar in some ways to the existing Hemi V8 engines, the B series used wedge-shaped heads to slash costs, weight, and engine size. Though conventional in design, the pushrod V8s were capable of high performance, and garnered a reputation for durability.
For years, the largest "B" engine was the 383 cubic inch V8. The company created a raised block with the 1959 cars; the new "RB series" would go up to 440 cubic inches. The numerous engine sizes raised costs a bit, so Chrysler started working to standardize all the big block engines on a 4.32" bore (according to racer and historian Rick Ehrenberg). Using that bore with the 383's existing stroke would have brought a displacement of 396 cubic inches, but the marketing people felt 400 sounded better - and that's what they got, though it meant using a bore of 4.34", which some would say defeated the purpose.
This was the largest B engine ever made; the stroke was the same as the other B engines (383, 361, and 350), but the bore was larger than any B or RB engine. Compression was 8.2:1, lower than optimal so they could reduce emissions.
Despite its size, the 400 has often been dismissed as a low-powered "smog engine." It was basically an over-bored 383 with an 8.2:1 ratio for emissions and mildly longer cam timing events and higher lift (on the four-barrel version). However, as "CBody67" pointed out, the engine was always rated with net horsepower; many were confused by the move from gross to net, which dropped ratings by up to 50 hp. It didn't help that the first-year 400s all had two-barrel carburetors.
In the 1971 cars, the 400 V8 used the Ball & Ball (later Carter) BBD downdraft, with a 1 5/16" venturi and 1 9/16" bore. For the 1972 cars, they used the Holley 2210 two-barrel. The huge displacement, topped by a two-barrel, gave the 400 somewhat less of a reputation than it may have deserved, but it was generally just about 25 horsepower less than a similarly equipped 440.
In its first year, the idle speed was set to a fairly low 700 rpm; the fast idle speed, at 1,700 rpm. The automatic choke was controlled by a thermostatic coil spring, and defaulted to two notches rich. Ignition was via distributor and points at first (the points replaced by electronic ignition within two years); plugs were Champion J-11Y, gapped to the usual 0.35".
1974 horsepower
400
440
2-barrel
185 @ 4,000
4-barrel
205 @ 4,000
230 @ 4,000
4-barrel HP
250 @ 4,800
275 @ 4,400
Police
240 @ 4,800
275 @ 4,400
The camshaft intake valve duration was 260°; the exhaust duration was 268°; and the overlap was 38°. As with all Chrysler engines of the time, it used a timing chain; and to ease maintenance, tappets were hydraulic and self-adjusting. Valves were 2.08" (intake) and 1.75" (exhaust; sometimes reported as 1.74"). The crankshaft was fully counter-balanced. A later 400 High Performance engine used a cam with 268°/284°/46° (the crank on these was still forged steel, though the standard 400 used cast ductile iron).
CID
Bore
Stroke
383
4.03
3.375
400
4.342
3.375
440
4.32
3.75
The engine had a traditional rotary full pressure oil pump, driven by the camshaft; it had a two-plane intake manifold. To the very end of production, the 400 four-barrels all had roller timing chains, windage trays, chrome moly rings, better bearings, and some other performance/durability features which had begun with the Road Runner 383. They were still used by many law enforcement agencies, which needed high speed durability and reliability.
Electronic ignition was optional at first, but many dealers ordered it; then it was standard in the 1973 cars. As with all electronic-ignition Mopars of the day, the ballast resistor could fail without warning, leaving the car un-startable; veterans learned to spend $4 on a spare and kept it in the glove compartment, since the swap could be made easily at a parking space or road shoulder.
The 1973 cars were also the first to get induction-hardened exhaust valve seats, so they could use unleaded gasoline when the supply of leaded fuel ended, around ten years later. The seats were heated to 1,700°F and then allowed to air-cool, hardening the surfaces to a depth of .05" to .08".
1976
horsepower
torque
2-barrel
175
300
4-barrel Lean Burn
210
305
4-barrel HP
240
325
Note: for 1976, the only California-legal 400 was a four-barrel with 185 hp and 285 lb-ft.
Police and high performance versions used higher rate valve springs and surge dampers to prevent valve float. Truck versions used shot-peened nodular iron crankshafts for durability (the 440 had forged cranks for trucks and police cars).
In 1974, the 400 used a Holley R-6737A two-barrel carburetor, with a 1.56" barrel; the 400 "HP" used a Carter Thermoquad four-barrel (1.50 primaries, 2.25 secondaries). This was not the same carburetor as the 440, but it was similar in dimensions and identical in barrel sizes. All the 400 and 440 cubic inch engines used premium fuel at this point, and had 8.2:1 compression. New oval intake snorkels increased engine output slightly on the 1974s by reducing air turbulence.
From 1973 to 1978, emissions equipment continued to become more complex, as engineers tried to get carburetors to work more efficiently. Tuning chief Pete Hagenbuch asked for fuel injection, but it was rejected due to cost (most likely far less than the cost of extra warranty work and lost customers). Electronic Lean Burn, the world's first computerized spark advance system, helped - but had its own problems, many due to the lack of proper materials, and many owners replaced it. To save money, cast crankshafts started to replace the forged crankshafts of prior years.
The 1978 cars with 400 cubic inch V-8 engines gained dual concentric throttle return springs in addition to a torsion throttle spring. The 400 was standard on the popular Chrysler Cordobas in most, but not all years.
The heat valve in the right exhaust manifold diverted hot gases to the floor of the intake manifold which helps to vaporize the fuel mixture when the engine is cold, speeding warm-up; a thermostatic spring reduced gas flow through the intake manifold crossover passage.
The 1978s also had an adaptor for timing the ignition magnetically; it could still be set by timing lights.
The last big block Chrysler engine was produced in August 1978; they were still standard in the 1978 Chrysler Newport and New Yorker (the 440 was optional). In this application, the 400 had a four-barrel carburetor, had the same 8.2:1 compression, and was rated at 195 horsepower and 305 pound-feet of torque. It was also listed for sale in Dodge trucks, e.g. as a $72 option for the D100 and D200.
1972
400 cid 90° V8
Compression
8.2:1
Min compression
100 psi
Max variation between cylinders
40 psi
Firing order
1-8-4-3-6-5-7-2
Timing
2.5° BTC
Left bank, front to rear
1-3-5-7
Pistons
Authothermic, steel struts
Piston weight
768.5 grams
Piston pins
Press fit in rod
Piston rings
2 compression, 1 oil
Connecting rod weight
812 grams
Tuning and other experiences
From CBody67
To set the base idle speed, I'd put it in gear, parking brake full on, and adjust the idle speed to just where it became a smooth flow from a flow of individual pulses - then put it in Park and see where the "unloaded" idle speed went to. Then adjust the idle mixture from there, re-tweaking the idle speed in gear.
If things were right, it would idle smoothly all day with the a/c on in gear. There would be no real hydrocarbon smell on my hand as I checked for the exhaust pulse; it was the lean best idle that worked.
In this process, the 400 had a much hotter exhaust temperature than the 383; the lower compression motors allegedly had higher heat rejection, which helped cook the emissions. It impressed me was that the factory tune-up specs (on the underhood decal) for ignition timing were stated as + or - 2 degrees - they were enough under the emissions requirements that they had some room to play with.
Most of the people who replaced the Lean Burn really didn't get the best results; they used an earlier carb with a Direct Connection electronic ignition kit, or replaced the distributor with a remanufactured one, resulting in a car that ran, but not well.
In the 1976 model year, the 400 HO still had no catalytic converter, with a "Non-Catalyst" sticker on the driver's door.
The 1978 Chrysler service manual lists converter stall speeds; the "Road Runner 383" converter was the normal 225 Slant Six torque converter, with a higher stall speed behind the more powerful 383. The normal 383 and 440s got the 11.75" converter, as the Road Runner converter was 10.75". The stall speeds quoted for the 1978 HO engines were between 2800-3200 rpm, while many GM converters were rated to 2000 rpm. These "loose" factory converters, coupled with the internal guts for the 400 and 440s, meant that Chrysler was probably the only OEM building true high performance cars with lower compression ratios, doing what they could with longer cam timing specs and such. The exhaust system was still large, too; and when Chrysler did a dual exhaust car, it had two separate converters. GM used one, with a dual outlet exhaust.
The 400 heads' ports looked a little different and were initially perceived to be lower performance than the 906 castings of 1971 and earlier. Later, when the 906s and the later ones were ported identically, the flows were found to be the same.
Chrysler's first big block V8s were, from the start, designed with a low-deck and raised-deck series - the LB (or B) engines and the RB ("raised-deck B"). Chrysler standardized the stroke of each series: the B-engines had a 3.38-inch stroke and RB engines had a 3.75 inch stroke.
Thanks to Eddie Hostler, Curtis Redgap, and the Mopar Engines and Chrysler Enginesbooks.
The first RB engine was the 1959 413 (6.8 liters), launched a year after the first B 350 and 361 came out. The RB engines were shared by all Chrysler brands, but that still left room for variety, as retired plant worker "Superduckie" wrote:
Just in 1969, the big block V8s had around sixty variations. There were 413s with two-barrel carburetors, for school buses and dump trucks. There were six blocks, five cylinder-head variations, four camshafts, three timing chains, four flywheels, four torque converters, five different oil pans, and many different linkage brackets.
The 413 was quickly adapted to high performance use by racers, including the Pettys, and by Chrysler itself. In its launch year, the 1959 Chrysler 300E used twin four-barrel carburetors to produce 380 brake horsepower at 5000 rpm and 450 lb-ft at 3600 rpm.
Meanwhile, Chrysler engineers had discovered that intake manifolds could create a supercharging effect; air/fuel coming to the cylinder would hit the closed valve, bounce off, and then return, mixing with the rush of incoming air at a higher density (pressure), pushing more fuel and air into the cylinder and effectively increasing the engine's displacement. The effect was tuned by changing the length of the intake tubes, with 30 inches being "just right" for boosting passing power. That meant a large, heavy intake with two carburetors on opposite sides of the engine from the cylinders they were feeding, and also reduced power at the highest engine speeds.
Thus, the 1960 Chrysler 300F and 1961 300G had a long-tube ram induction system, boosting power to 495 pound-feet; it remained on the option sheets for Chrysler 300s through the 1964 cars.
Dodge Ramcharger and Plymouth Super Stock cars could run the 1962 Max Wedge 413, displacing 426 cubic inches; sold for drag racing, it boasted an official 420 bhp at 5,000 rpm. Street legal but not street practical, cars with the same engine booked four class records in 1962 NHRA racing, and made mid-twelve-second quarter-mile runs commonplace. On NASCAR tracks the long-ram setup was less than ideal, since it traded off power at one engine speed band for power in another, and was difficult to tune, due to the huge manifold.
Engine Specifications: 413 V8 as used in Chrysler 300F