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· What sanity?
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495 Posts
Discussion Starter · #21 ·
Hmm... right side is probably ok then, 2mm is nothing, but I'm not really that happy with the left side. I think I'm going to shove the engine over a bit. Maybe wait for the alignment first... I keep forgetting this car no longer has the same struts on it it had a week ago.
 

· What sanity?
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495 Posts
Discussion Starter · #23 ·
Went for another little drive - I'm definitely going to have to pay attention to this. Extreme right turns under power are fine, extreme left turns cause it to go thump-thump-thump.

Edit - checked it wrong. I was going by bad info and measuring with the front in the air. Alldata says the weight has to be down on the front. I guess I know what I'm doing on Wednesday. I can always check it again after the alignment.
 

· Fleet Owner
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182 Posts
I put a screwdriver in the vents on the edge of the rotor and let it ride up into the caliper to torque axle nuts. I use an impact gun to take them off but I'm also spoiled... haha
 

· What sanity?
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495 Posts
Discussion Starter · #25 ·
That... would have probably been easier. The right side may have broken off the end of the screwdriver I used though ;)

I also cleaned the old grease off the inside of the hub assemblies and smeared new grease in there before I cranked the axle nuts down.

Glad to have that parts car in case the left side axle has been going out all this time. Would explain why it used to shudder at low speeds when slowing down. But then again there's a TSB on that issue recommending a new ECM, and it's never done it with the AC on.
 

· What sanity?
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495 Posts
Discussion Starter · #26 ·
Not much news for today, except I test drove the car without the AC on and my low speed shudder seems to be gone now. Either it was the old transmission, or the engine's off center and there's a worn CV joint riding differently than it used to. Will check centering tomorrow and see if it's in spec. If it is, the left side axle from the parts car goes in. Not sure if I want to mess with the intermediary shaft on the right side, so I'll probably go new if that one's worn. Should probably go new on both sides.

The last few pictures:



Packed the solenoid pack connector with this to insure no water gets in there.



I had to loosen that bolt under the DRL module to get enough clearance to swap the transmission.



Only one trim clip for the splash guard was reusable. Good thing I had a lot of new ones.



Me trying to install new studs without bolting in the strut first. Not such a good idea. Got one done like this, then just put the rest in loose until the axle and strut was back in. Then I went at them with the 2' breaker bar and crowbar. That got them in snug.



Duct tape handle for pulling the fuel pump relay during the transmission flush. Should have used the ASD relay, but I was tired and hungry at the time.



Flushing supplies. I pulled 200mL out of one of the jugs of fluid, did my 3.8 liter initial fill, then flushed until I hit the 6 liter mark in the bucket.



To make things more visible, I put some duct tape on the bucket at the 6L mark.



Found a rapid flow funnel at Walmart and decided it might be worth the money. It was. My measuring funnel doesn't dump fluid in there fast enough for a flush. That said, this thing didn't really flow much faster than a normal transmission funnel.



All done.
 

· What sanity?
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495 Posts
Discussion Starter · #27 ·
Axles were both in spec today when I checked them properly, so no adjustment was done to the centering. Will check again after wheel alignment. I also swapped in the Fifth's left side axle... will see how that goes. Used my biggest punch in the rotor slots to hold it while I worked on the axle nut - worked perfectly.

About to go give it the first real highway cruising test of the new tranny, and get the fluid level up to spec.

Edit - no problems at all. Went to the next town for Chinese food and back. 31 degrees Celsius, and the car was perfectly happy. Fluid is still a touch low after putting in all the fresh stuff I had, so I'll have to get a little more yet.
 

· Registered
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34 Posts
great job and write up with very good pictures. thanks what were they thinking with those 1" extended differential studs? Maybe that was some after the factory "jury fix"?
 

· What sanity?
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495 Posts
Discussion Starter · #29 ·
I have no idea... I'm just glad I don't have to mess with that transmission any more.

The wheel alignment has yet to get done, but the car has gone to the next town and back a couple times. Can't remember the car ever shifting this smoothly. Even the AC is holding up on 95 degree days like today. This car might actually be worth me investing in a new vinyl top and some other bodywork now.
 

· What sanity?
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495 Posts
Discussion Starter · #31 ·
That's right - I didn't find a bracket in there. Previous owner must have gotten rid of it for me when he did the retrofit.
 
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